Détails sur le produit:
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Automatic Production Line: | Comprehensive | Flexible Production: | Intelligent Manufacturing |
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Automation: | Automation | Warranty: | 1 Year Warranty |
Specification: | other | Origin: | China |
Production Scope: | Product Line | Certification: | ISO, CE, ABS |
Workflow
Work flow:Decoiling→roll forming→ hydraulic press→ turn over → multiple spot welding→ side seam welding → head welding → side shearing → head cutting → end product → automatic panel stacking machine
Main equipments
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Rolling forming station Rolling speed: 6-14 m/min Adjustable pressure End punch: 315-ton hydraulic press Rotary encoder & servo drive for length/size accuracy of fins Leveling mechanism ensures flatness of single piece Unrolled material placed on 5-ton unloading rack via loading trolley & rolled into sheets Optional buffer pit per customer request |
Flipping and joining station Conveying speed: 5-15 m/min 180° flipping of radiator fins Flipping device: rotating rack, flipping rack, transmission system, flipping device, pushing device, etc. First sheet reaches preset position → flipped to opposite conveying rack Second sheet reaches preset position → pushing device moves it onto the first sheet, completing the joining |
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Double-head pre-spot welding station Two sets of spot welding pressure devices Power: 60 KVA After flipping & assembly, pre-spot welding machine aligns & fixes workpieces for multi-spot welding |
Gantry multi-spot welding station 12 sets of spot welding pressure devices Double-head welding head, 6 points/row AC power supplies: 12 sets Power: 12 * 50 KVA Double-row welding for improved efficiency |
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Double-sided seam welding station 2 sets of seam welding machines, symmetrically arranged 4 sets of seam welding pressure heads 2 sets of variable frequency welding power supplies Power: 2 * 160 KVA Max pressure: 12,000 N Differential transmission mechanism Seam welding speed: 0-2.8 m/min |
Rolling shearing and leveling station Composed of machine box, drive device, shearing device, edge crushing mechanism, leveling mechanism, electronic control system, pneumatic system, etc. Rolling shear disc cuts both sides; cutter disc made of alloy tool steel (impact-resistant, wear-resistant, long service life) Rolling shearing speed: 2-6 m/min Driving power: 4 kW |
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End punching station Composed of base, lifting mechanism, punching frame, punching die, punching cylinder, lifting cylinder, and hydraulic station Used for shearing loose ends to ensure edge alignment and consistency Punching die with beveled edge to reduce punching force Punching machine pressure: 160 T |
End argon arc welding station 2 sets of equipment, arranged symmetrically 1 set for welding front end, 1 set for welding rear end of workpiece 4 sets of Panasonic argon arc welding power supplies Current range: 5-315 A Welding speed: 300-600 mm/min |
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Palletizing station Storage qty per palletizing rack: 40 pcs Pallet spacing: 45 mm Grabbing method: Cylinder clamps material, gripper turns 90° to place on rack Material cart working method: Servo stepping movement, moves to next position after placing 1 piece, manual cart replacement when rack is full |
Optional accessory machines
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Header pipe punching machine | Assembly Fixture | Flange welding table | Turn over table for assembling welding |
The Header Punch Machine automatically indexes to create up to 40 slot pairs on a pipe (max 40 panels). The pipe is cut with 2 specially shaped rectangular slots per panel. Internal support prevents deformation during punching. Cycle time per punch: ~6 seconds. | The Horizontal Assembly Fixture aids in assembling radiator panels to header pipes. Panels are placed in a rack fixture at the Automated Stacking Machine and then into the fixture. One end is manually adjusted for length, while the other end uses a hydraulic press to hold and position for tack welding. | The powered flange-mount fixture is designed to accurately align mounting flanges on the radiator centerline. With powered adjustments for panel length and assembly depth, it allows quick reconfiguration for production changes. Servo motor positioning ensures precise assemblies. | The powered turnover fixture is designed to turnover the radiator elements for the radiator assembly, after welding the header pipe from one side, then turnover the radiator to weld another side. |
Other informations
Product Details | Technical Services |
Trintfar Horse Transformer Radiator Fin Production Line meets international standards and offers a more economical and competitive price. | Adhere to customer-centricity and provide your company with comprehensive pre- sales and after-sales services such as installation, commissioning, training, and maintenance. |
Fully Automatic Transformer Radiator Fin Production LineLayout Diagram |
Pre-sales service: Before signing the contract, the company provides customers with various production process solutions and technical consulting services for equipment. Installation and commissioning: According to the contract, our company will safely transport the equipment to the installation site designated by the user within the specified time, and send technical service engineers to install it on site. When the user has the basic installation and commissioning spare parts, the technical service engineer will install and debug the machine for the user to use, ensuring that the installation and commissioning site environment is neat, clean and orderly. After-sales Training: The company offers free technical training (min. 5 days) at the buyer's site or the seller's training center. Key topics include:
Equipment maintenance
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Production Results | |
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No | Name | Model | Qty | Unit |
1 | Automatic unwinding machine | FJJ-0-0 | 1 | Set |
2 | Rolling forming shearing machine | CXJ-0-0 | 1 | Set |
3 | Turning and assembling machine | FZJ-0-0 | 1 | Set |
4 | Double-head pre-spot welding machine | DN60-2C | 1 | Unit |
5 | Gantry 12-head spot welding machine | LM-12C | 1 | Unit |
6 | Double-side seam welding machine | 2*FVM160-2C | 1 | Unit |
7 | Rolling and leveling machine | JPJ-0-0 | 1 | Unit |
8 | End punching machine | CQJ-0-0 | 1 | Unit |
9 | End argon arc welding machine | YHH-4C | 2 | Unit |
10 | Finished product stacking machine | MDJ-0-0 | 1 | Unit |
11 | Conveyor rack | SSJ-0-0 | 10 | Unit |
Pneumatics | Airtac |
Control | Mitsubishi or Siemens |
Servo Systems | Yaskawa |
Linear Bearings & Actuators | THK |
Hydraulic | Yuci |
Electrical | Schneider, Siemens |
Personne à contacter: Mr. tianwei
Téléphone: +8615216883036